Grilling with Aluminum Foil – Texas Crutch and Beyond

I want to run down a few standard uses of aluminum foil in BBQ and also offer up a few, perhaps novel ideas to try out.

A lot of folks know the standard term “Texas Crutch,” the use of foil wrapping to speed cooking, stop color darkening & preserve cooking juices. mostly this is used for the larger cuts : brisket, pork butt, shoulder clod perhaps.

By containing the heat, the piece will move through the “stall period” more quickly, the zone where collagen converts to gelatin and delicious BBQ happens.

Wrapping in foil will soften your bark.  If a real crispy bark is what you desire, a short time back out on the cooker out of the foil can crisp it back up, but keep in mind, this makes for more moving around & fiddling with your goods.

Brisket, for instance, I’ll do one of two ways.

Foiled Brisket Method #1 – pan and foil up on one of the wife’s cookie racks:


With foil over the top, adding in some beef broth & spices to the pan for a braising effect :


The cookie rack helps keep the lower half from getting mushy sitting in the juice & keeps the piece pretty moist from a bit of steaming action

Foiled Brisket Method #2 – just plain foil wrap @ about 2/3 or a little more through the cook :


Here’s an example of a brisket I cooked up.

These foiling methods will also basically stop the smoke flavor from continuing to add in and get stronger; a choice for those who like a milder smoke flavor…………………

I’ll refrain from being too precise as to when to foil, temperature, which method to use, if you should throw out the foil & use butcher paper, etc. as those topics get hashed out endlessly on BBQ forums everywhere……suffice to say, the stall happens at about 155f to 170f depending on product, cooker temp & size…usually the temp begins rising again above 170f +

See Here, for a bit more info on this :  Slow Cooking

The other reason I’ll not delve into that is I’m wingin’ it & a lot of the time I just don’t know !!!!

Looking at the piece, noticing the outside color, giving it a poke or two are clues as to when to wrap, if it needs to wrap at all.

Smoking Pork Butt – Wrapping with Aluminum Foil

Now, as for pork butt, the same basic stuff applies. Wrapping the butt with foil to move the stall along is certainly a choice – I choose not to. I like the bark cooked through – nice and dark :


But, I will however wrap it to rest for a good length of time (1-1/2 to 2 hours) AFTER the cook, to allow for the internal juices to settle in & redistribute throughout the piece : Jan29Danaedad079

Ends up pretty moist :

Jan29Danaedad082 PPork5

Full Cookup What’s In Kettle #3

Wrapping ribs in Aluminum Foil

Ribs are another use for the humble foil….. the 3-2-1 method a lot of people talk about is originally for full spareribs cooked at 225f. Nowadays, with more people cooking at higher temps, the time wrapped in foil is often reduced ( the 2nd number, those are hours BTW……3 in the smoke, then 2 wrapped, then 1 back out to firm the bark & sauce if desired)

Perhaps 2-1/2, then 1 to 1-1/2, & 30 to 45 minutes at a bit higher heat is more like it – keep in mind the time in foil will soften & braise the meat, so take care as it can end in pulled pork if they go too long there.

Loin back ribs, or baby back ribs, will be a somewhat shorter cook, but may benefit more from wrapping in foil, as there’s less fat to tenderize the meat.

Originally 2-2-1 at the lower heats, perhaps 2-1-45+ minutes might be a sequence at a slightly higher cooking heat.

People add all kinds of liquids & powders like apple juice, cider vinegar, fruit jams / juices, honey, butter, squeeze butter, maple syrup, brown sugar to the foil wrap. It’s a nice way to get a running start on a finished glaze and introduce complimentary flavors to the pork.

 Now, let’s turn the corner into some novel ways to use foil……….

Foil Boats and “Baking” Meat or Vegetables

Instead of foiling at a middle point for ribs, one thing I’ve had some great success with is to start off foiled, then for the last 1/3 to 1/4 of the cookup, to set them out & layer glaze over the flat…… Here’s Satsuma sweet plums with cinnamon, kiwi vinegar & several other spices, foiled, then glazed with the juice FROM the packet after a time baking indirect in the foil….extra added, thickened glaze brushed on, too… MollysBdayJuly2012009 MollysBdayJuly2012Pt2012 MollysBdayJuly2012Pt2038

Full Cookup Plum Ribs

Another one is large full spare ribs, with BBQ sauce & pickle juice…. Pre-StuporBowl028 Pre-StuporBowl036

Full Cookup Ribs Two Ways-Wrapped & Unwrapped

Blueberry / chipotle babybacks, same basic way……………. StuporBowl2012039

Save the juice in the foil packet, set aside & it will thicken a bit from cooling, then pour over the ribs several times, baking more in between…..messy (foil drip pan’s not a bad idea) but extra good ………… StuporBowl2012032 StuporBowl2012040

Not a lot of snazzy smoke ring doing it this way, but boy, they sure taste good……the baking time drives the flavor into the meat somewhat, then the glazing on top of that makes these fly !!!!

Vegetable Wrapping and Packets

Corn, taters, zucchini & other vegetables can benefit from a baking in foil StuporBowl2012035 OCT9brisket2012049

( Corn variously 1/2 hour @ 300…..add in flavored butter & some spices)

Zucchini boats, from large one hollowed out…. Grilling8-13-2014079

Just cook ’till the meat of the squash softens up….45 min. ~ 1:15 @ 275 approx.


(If you don’t have large ones, just thick slice regular size & add in other vegetables or rice / taters to the packet)

Taters in the basement


Full Cookup Just One 18-1/2″ Kettle

Diced tater packet with onion, sweet pepper….could add broccoli, zukes or other small diced pieces in….butter, oil, spices…….do what you like for your’s……45 min. ~ 1:15 @ 275 approximately




Heat Deflectors and Airflow Management

I enlisted the help of my buddy MacEggs (Mark C. from Canada) to show some other creative ways to “foil up” ~~~>>

As a center drip guard and air flow diverter with the snake method : IMG_3324_2

Full Cookup Fuse-Snake Lasted 11+ Hours

As a large diverter for cold smoking : IMG_2684

Full Cookup Smoked Cheese Attempt 

Foil makes a great protective flashing while cooking ribs : There’s plenty of room on a 22 for what you’re doing.

I use the snake method and I like to use foil to cover the center, as well as the areas where the meat is over the charcoal. The intakes are open just a smidge … walk away … check on them after 4-5 hours. Usually close to  done

IMG_1795 IMG_1814 IMG_1822

Foil can serve as a burn guard for your turkey : IMG_2938

Full Cookup Kettle Cooked Turkey

In various positions setting up the Kettle Pizza :

When I got my black MBH, the charcoal grate was not in the best shape. However, I didn’t want to toss it.

So I decided to modify it and use it exclusively for the KP. Works great. I also use another grate on the upper part – some HD aluminum foil, and fire brick.

Also, works great! A much more cost effective way than buying the add-ons that the KP people offer. :) :)


IMG_2437-1 IMG_2436-1 IMG_2440 IMG_2438 IMG_2439

(Links to further information on most cooks are in red )

Click on photos to enlarge for detail, back button to return to post


So, don your foil hats & get to it !!!!!!

2 comments… add one
  • Great write up Ken!
    I don’t foil my meat when cooking L&S but use it through different cooking techniques
    I enjoyed that read as I do most of your topics

  • buckie Link Reply

    Thanks Joel !!!

    Yep, there’s a lot of people that use it for L&Slow, but I thought it might be good to throw out some other ideas too…..the ‘baking’ of ribs is one my oldest tricks….

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