It's been awhile since the last update, today I finally had time to put it all back together. Before I dive in to the finishing details, big thanks to Brian,
@zavod44 for the custom handle, lid rollers, vent damper, and table top handle. They turned out great, Brian does fantastic work and it just made the whole project pop. So, I know that I was very fortunate in finding a really well cared for code "P" Weber Performer SS, but I'm really pleased with the finished product. Complete tear down, removal of 22 years of grilled on gunk and grease (thanks to the advice from all who commented) I went through lots of simple green, razor blades, and 0000. Cleaned and polished all stainless steel and aluminum. Was fortunate enough to remove the thumb screw and original ash sweep handle, all were cleaned and re-installed. Cleaned and repainted the wheels(red inserts). Painted and polished the original Weber badge(red). Sanded, primed, and painted the frame, gloss black and reassembled with new stainless steel bolts, washers, and nuts......I think that's about it. I had a blast with this thing, it won't be my last. Thanks everyone for checking it out and offering advice along the way. First pic is the day I brought it home, 40 dollar Craigslist find...
Red thread protectors.....