I am presently repairing 4 rusted legs on my 2-burner Weber. Using aluminum 1" square tubing. Most difficult part was drilling holes for cotter pins in axle shaft. Drill press did it. There are factory holes above rusted area so used them to secure alum tubing. Alum is 1 " but outside measurement of Weber metal leg is 1 1/4 ", so some slight wobbly. I may shim with strip of alum or thin wood. I am wondering about putting some super glue on SS washers on the alum over the holes and inserting the alum tubing back inside the Weber leg. Anyone tried this? Sounds good in theory but reality? Thanks, Tech-Zero