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Author Topic: DIY chimney starter  (Read 1578 times)

cafe-con-leche

  • Smokey Joe
  • Posts: 12
DIY chimney starter
« on: July 22, 2018, 08:44:50 PM »
So this may not be directly about Weber, but certainly started with Weber. So I already have a Weber Genesis gas grill which had been my main grill, never had charcoal grill as I thought it was too much trouble for a social griller like myself. But my friend has been getting really flavorful results from his Weber kettle, so finally I have decided to get one. But consider I have already spend $600+ on that brand new Genesis just 3 years ago, and my wife has already complained I kept too many stuffs around the house, I can’t really justify another $150 for a new grill and chimney without getting bitched at. So my best fail safe idea is to spend as little money as possible, that way if I decided not to keep it, I won’t loss much. Lucky, after 2 months of constantly checking on Nextdoor, finally got a free Weber kettle from a neighbor. It’s circa 1999, heavy used, but well taken care of (no scratch, no dent, minimal rust), but just a lot of grease built up. Spend few days scraping and scrubbing the bowl, lid, and grate, replaced the rusted sweeper for $15, sand and stain/seal the wooden handles, polish the legs, add a OTG from a donor, this kettle is ready. Since restoring vintage kettle is like a norm thing on this forum, I won’t go into details.

But I am still missing a chimney. Since I am trying to minimize my spending, the point is all about saving money, not saving labor (apparently my wife would nag if I buy a new chimney, but she is fine if I spend hours building one that’s worth just $15), so I start searching for things around the house that I can build a chimney with. Lucky, we had a party a week ago and there is a mini keg that I haven’t throw away, which is perfect size as a chimney starter, spent a lot time try to open the top and bottom lid, after that, the rest are easy, just drill bunch of holes with titanium drill bit and hole saw, there are some sharp edges, but Dremel took care of that. Couldn’t find any 6” round cooking grate as the bottom, so went scavenger hunt at Goodwill, and found this pan with some holes (i think it was part of a hummingbird feeder, but it was a loss item at Goodwill, $1). Mount the pen with some spare 12AWG sold copper wire. As for the handle, I have this driftwood I got from the beach 10+yr ago, it was never appreciated as a decoration item on the shelve, so it’s time to repurpose it. Bought couple of 6” carriage bolt and nuts/washers for $2.50. Found a steel plate laying around from previous project to be used as heat shield. So here it is…….. The chimney of real (poor) men…. 

Will try to see if I can get some friends to have a grill party next week to get this kettle and chimney started.

[attachment deleted by admin]

YardBurner

  • WKC Ranger
  • Posts: 828
Re: DIY chimney starter
« Reply #1 on: July 22, 2018, 09:38:22 PM »
So this may not be directly about Weber, but certainly started with Weber. So I already have a Weber Genesis gas grill which had been my main grill, never had charcoal grill as I thought it was too much trouble for a social griller like myself. But my friend has been getting really flavorful results from his Weber kettle, so finally I have decided to get one. But consider I have already spend $600+ on that brand new Genesis just 3 years ago, and my wife has already complained I kept too many stuffs around the house, I can’t really justify another $150 for a new grill and chimney without getting bitched at. So my best fail safe idea is to spend as little money as possible, that way if I decided not to keep it, I won’t loss much. Lucky, after 2 months of constantly checking on Nextdoor, finally got a free Weber kettle from a neighbor. It’s circa 1999, heavy used, but well taken care of (no scratch, no dent, minimal rust), but just a lot of grease built up. Spend few days scraping and scrubbing the bowl, lid, and grate, replaced the rusted sweeper for $15, sand and stain/seal the wooden handles, polish the legs, add a OTG from a donor, this kettle is ready. Since restoring vintage kettle is like a norm thing on this forum, I won’t go into details.

But I am still missing a chimney. Since I am trying to minimize my spending, the point is all about saving money, not saving labor (apparently my wife would nag if I buy a new chimney, but she is fine if I spend hours building one that’s worth just $15), so I start searching for things around the house that I can build a chimney with. Lucky, we had a party a week ago and there is a mini keg that I haven’t throw away, which is perfect size as a chimney starter, spent a lot time try to open the top and bottom lid, after that, the rest are easy, just drill bunch of holes with titanium drill bit and hole saw, there are some sharp edges, but Dremel took care of that. Couldn’t find any 6” round cooking grate as the bottom, so went scavenger hunt at Goodwill, and found this pan with some holes (i think it was part of a hummingbird feeder, but it was a loss item at Goodwill, $1). Mount the pen with some spare 12AWG sold copper wire. As for the handle, I have this driftwood I got from the beach 10+yr ago, it was never appreciated as a decoration item on the shelve, so it’s time to repurpose it. Bought couple of 6” carriage bolt and nuts/washers for $2.50. Found a steel plate laying around from previous project to be used as heat shield. So here it is…….. The chimney of real (poor) men…. 

Will try to see if I can get some friends to have a grill party next week to get this kettle and chimney started.
Wow!  Lovin that chimney

We used to just make em outta #10 cans and a pair of vise grips.  Yours kicks that version to the curb.  I sense a little cottage industry in the making.

$30 a piece on Etsy.
And you get to drain the keg!

Sent from my XT1650 using Weber Kettle Club mobile app


Darko

  • WKC Performer
  • Posts: 4855
Re: DIY chimney starter
« Reply #2 on: July 23, 2018, 04:54:10 AM »
That looks awesome.

JEBIV

  • WKC Ambassador
  • Posts: 10688
Re: DIY chimney starter
« Reply #3 on: July 23, 2018, 05:40:23 AM »
That is frickin cool
Seeking a Black Sequoia I know I know, I'd settle for just the tabbed no leg grill

toolhead

  • WKC Ranger
  • Posts: 1500
Re: DIY chimney starter
« Reply #4 on: July 23, 2018, 05:48:12 AM »
nice diy build man...and its a special edition "heineken logo edition "
Grills

michaelmilitello

  • WKC Performer
  • Posts: 4028
Re: DIY chimney starter
« Reply #5 on: July 23, 2018, 05:53:23 AM »
Nice diy project!   Your Genesis might not see too much use in the near future. 


Sent from my iPhone using Tapatalk

TXFlyGuy

  • WKC Ranger
  • Posts: 510
Re: DIY chimney starter
« Reply #6 on: July 23, 2018, 02:21:13 PM »
That is pretty cool. We just use the throw and go method...place the charcoal into the desired location, add some lighter fluid, strike a match, and you are there in a few minutes with a hot, ready to grill fire! No, the lighter fluid does not add any off flavors. None. Period.

Years ago we had one of those chimney starter things. Gave it away. Never looked back!
2021 Bluebonnet Brewoff Winner
1st Place Gold Medal - Munich Helles
1st Place Gold Medal - Oktoberfest

firedude5015

  • WKC Ranger
  • Posts: 1026
Re: DIY chimney starter
« Reply #7 on: July 23, 2018, 06:43:21 PM »
That's damned cool!!!

Sent from my SAMSUNG-SM-J727A using Weber Kettle Club mobile app


captjoe06

  • WKC Performer
  • Posts: 2829
    • Northeast BBQ
Re: DIY chimney starter
« Reply #8 on: July 24, 2018, 02:22:14 AM »
Very cool.  Great conversation piece for shizzy.
Smokey Joe Black, Smokey Joe Lime Green, Original Kettle Premium Black,'92 Red OTS, Yellow Simpson's 22, 78 Red MBH, '80 Black MBH, '10 Brick Red Performer,'12 Grass Green Performer, '03 Blue SSP, '97 Blue SSP, 18 inch WSM

dbhost

  • WKC Brave
  • Posts: 243
    • Daves Workshop Youtube page.
Re: DIY chimney starter
« Reply #9 on: August 02, 2018, 08:28:45 PM »
So do tell how well is that working? I'm sort of wondering how suitable aluminum is for a chimney. It looks awesome
3 Kettles. 1998 Daisy Wheel 22.5, 2010 Smokey Joe Silver 14, 2018 Jumbo Joe Premium 22.5.

cafe-con-leche

  • Smokey Joe
  • Posts: 12
Re: DIY chimney starter
« Reply #10 on: August 02, 2018, 08:54:30 PM »
It worked great! Though the first time firing it up the paint all burnt, had to brush and shake all the burnt flasks away before use the coal. After use, the body still feels pretty solid. I was expecting it may feel weaken or less dense, but no, it is still the same as before.

XRichard23

  • WKC Brave
  • Posts: 143
Re: DIY chimney starter
« Reply #11 on: August 02, 2018, 09:18:15 PM »
I gotta say that’s pretty damn sweet. And it held up after use!


Sent from my iPhone using Weber Kettle Club
Own: 22" Blue Platinum, Blue Performer 3rd Gen, 22" Blue MT, 22" Blue OTG, 26” Black OTG; 18" WSM
ISO: Blue 18”

james1787

  • WKC Ranger
  • Posts: 1015
Re: DIY chimney starter
« Reply #12 on: August 03, 2018, 04:52:11 AM »
That is pretty sweet! Nice work!
Seeking either 56-58 anything or Westerner

dbhost

  • WKC Brave
  • Posts: 243
    • Daves Workshop Youtube page.
Re: DIY chimney starter
« Reply #13 on: August 03, 2018, 06:26:59 AM »
Okay, that's awesome!
3 Kettles. 1998 Daisy Wheel 22.5, 2010 Smokey Joe Silver 14, 2018 Jumbo Joe Premium 22.5.

Darko

  • WKC Performer
  • Posts: 4855
Re: DIY chimney starter
« Reply #14 on: August 03, 2018, 06:25:33 PM »
It will be interesting to see how long it lasts.