Concept feedback, anyone? Smokey Joe robata grill accessory

Started by Pakitori, September 25, 2019, 08:48:51 PM

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Pakitori

Hello Everybody,
New member here, though I've been grilling on kettle grills for most of my life. I'm happy to have found this group!

I'm testing a product concept right now and I would value any feedback you'll take the time to share. The device is an insert for the kettle with robata grill features.
The coals are elevated up high, close to the skewers. There are supports that hols the skewers above the grate. It acts as a charcoal chimney, as well.
I use it with Thaan extruded coals. It works with lump or briquettes too. But the charcoal logs give the best performance and last a ridiculously long time.
Started with the Smokey Joe since that is what we tend to take to the park for grilling.

I just tested my newest prototype parts tonight (been grilling since 6 pm) and I like how it all works. The question is, what does everyone else think?
Would you use such a thing?
Would you want it for a particular kettle size?







Full disclosure, I am running the product on Kickstarter right now. But, the campaign is mostly meant to serve as a learning experience, to see what people think of the product. Thus the low goal.
I teach industrial design and entrepreneurship at the University of Illinois at Chicago. I'm running this campaign concurrently with my students, as they run their very first campaigns.
If you are interested in seeing the campaign, here is the link: https://www.kickstarter.com/projects/tedburdett/pakitori?ref=ej7xel

Thanks for checking this out! Ted


demosthenes9

Looks neat, but I'm trying to understand why a person couldn't just place those skewers down on the grate ?  Maybe with a different type/shape/size skewer, they'd be easier to turn on the rack ?

Walchit

Looks like you designed it well. Idk if its something I would buy though personally. I have the weber shiskabob rack, and ive only used it once. In about to Google this extruded charcoal you mentioned though

Pakitori

@Walchit, thanks! The brand I've been using is PokPok Thaan Charcoal. I've ordered it from Amazon before. It takes longer to light than anything I've ever used, but it burns forever.

@demosthenes9, I hear you. Thanks for weighing in. Some skewers work really well on the grate. Some work way better when cooking in the air, like delicate fish or skewers that are brushed with sugary sauces. That is the idea. The other thing that I like about using this is the way the charcoals are contained and brought closer to the food. Since the coals are all positioned under the food, not under the ends of the skewers, the skewers are cool enough to handle and they don't burn up.

Thanks for your feedback!  :D

Walchit

I hear ya on the skewers being able to be handled. I think that's the part of your design I was missing.

Pakitori

It's a pretty big bummer when the handle on the skewer burns off, right?! I used to try soaking the skewers as is commonly recommended. I don't need to do that with this little rack. The skewers in the pic above are super cool, thick bamboo things. They'd be rather difficult to burn through anyway. But I use run of the mill, thin round bamboo skewers with this too. Nice when those come off intact and handlable. @Walchit, did you find those coals online?

ReanimatedRobot

#6
I am not sure I would bother with doing any sizes other than an 14" and maybe a 18" simply because there are a lot of other kabob style accessories to compete with when you get into 22".  The 18" category has a fair amount as well given why I said maybe on that size.  I would also look to include some kind of stainless steel kabob skewers to go with your product simply because of the smaller sizing of product and a 14" SJ.  Might work even better if you made your skewers square rather than round and simply made your notches straight down.  Your current design only allows two angles of exposure to heat where as a square would allow four.  Round wouldn't give you much of an advantage for larger items like you are featuring in photos simply because it will roll with the weight.

If the product pricing is supposed to be near your contribution amounts then you do have it at a price point where it might be worth it for someone to give it a try if it seems interesting to them.  Personally I would just use some bolts and wing nuts on my SJ to raise the cooking height of the grate and cook with or without the skewer.
ISO: 18" & 22" Lime, 22" Cado, Plum SSP, Clean & Colored 18" for Midget Mod, and the usual Grails.

HoosierKettle

#7
.

RRRanger99

You can always soak those bamboo skewers in water, for about 30+ minutes so the wood doesn't burn up. The bamboo absorbs the water, giving the skewer extended burn time resistance.

jhagestad

I love the idea of raising the skewers up above the grill grate - if anything just to make them easier to turn while cooking.  My wife and I cook a lot of chicken skewers, and this would prevent the food from sticking to the grate. Perhaps instead of having the tray to raise the coals up higher, eliminate that piece of it, spread the coals out normally, and use longer skewers so food can cook on both sides of the supports.  This way, you still have the skewers above the grate and you can cook more food at a time.  Just my two cents - thanks for sharing, and welcome from Highland Park, IL!
Wife: Let me guess... you want to grill again

Bob BQ

Love your concept, @Pakitori.  Do you know if it will fit in a charcoal Go Anywhere?
BBQ:it's what's for dinner. Grail: 18" Custom - "The Californian"

Pakitori

@Bob BQ, thanks a ton. In the current state, it will not fir a Go Anywhere. One of the previous versions I prototyped would though. That is a great size.

@jhagestad, thank you for the welcome. Totally an interesting idea!

@RRRanger99 - Thanks for the tip. I've seen that work well when I'm cooking at home. When I prep skewers and pack them for cooking later in the park or at a party, I find the bamboo dries out by the time I'm ready to cook. Thus the preference for shielding the skewer. Thanks for weighing in!

@HoosierKettle  - I didn't see what you wrote! Thanks for looking at the thread though!

@ReanimatedRobot - All great points. Thanks for your thoughts. If you used bolts to bring up your charcoal grate, would you get a larger diameter grate or just use really long bolts to hold it in the center of the kettle? Round skewers do have a tendency to roll. Though, funny enough if the food on the skewer makes light contact with the skewer holder, it puts the brakes on rolling. These square skewers with the little "flag" end are awesome for exposing all sides of the food. For the most part, they nestle right into that "v" shaped cutout and can be rotated 90 degrees for all-around cooking. Funny how many skewer shapes and sizes there are out there!

ReanimatedRobot

http://weberkettleclub.com/forums/index.php?topic=43544.0

Smaller charcoal grate for Jumbo Joe?

You could use the existing grate and have longer bolts to the charcoal grate or just use an additional grate on top of the existing.

Similar results, but the kabob arrangement has the advantage of no sticking to the grate.

Sent from my SM-G925R4 using Weber Kettle Club mobile app

ISO: 18" & 22" Lime, 22" Cado, Plum SSP, Clean & Colored 18" for Midget Mod, and the usual Grails.

einrej

You have a nice idea, but you have to determine which market you want to sell to. Everyday grillers or Advanced grillers.

Everyday grillers want to use briquettes. Fast and ez from the store. Your product doesn't look briquette friendly. Your device looks complicated and time consuming. Priced too high to just pick one up for the hell of it.
Sales to every day grillers require low price, ease of use, and large volume of sales.

Advanced grillers may want to use lump and your product doesn't look lump friendly. They are willing to spend money and buy new ideas but they dont' like Smokey Joe's. They use full sized grills, gassers, Kamatos -  high end stuff is what they use. Advanced grillers take whatever they need to grill with them, even if it's tailgating.  Sales to Advanced grillers will support higher price, more technical features, and lower volume of sales.

Currently you have one product aimed at two separate markets. This is just my opinion.
Family, 1954-55 Weber Bros Metal Works Kettle,
1979 A-code Redhead 22, 1983 E-code Black 22, & a Rowley Miracle Fire Maker

Pakitori

@einrej, thanks for your insightful comment. I think that you are 100% right. While this thing works great, it is way too fussy for everyday grillers. And as you said, the Smokey Joe is not the gear of choice for advanced grillers. I gotta say, it is really fun to put something out and see where it sticks and where it doesn't. You end up learning a ton. Well, it might just remain my own little picnic robata, which is fine by me! Or a new summer business idea: Look for me carrying a Smokey Joe around selling skewers next summer at the Osterman beach! Thanks again for taking the time to share your ideas! Ted