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Author Topic: Kettle Steel Handle Removal Process  (Read 588 times)

cubalz

  • Smokey Joe
  • Posts: 23
Kettle Steel Handle Removal Process
« on: May 03, 2022, 03:40:56 AM »
I am in the process of building a BBQ cart and want to inset a kettle into it on the one side. I bought the stainless steel brackets on line but want to know from someone who has done it before, how to permanently remove the bowl handle so I can mount the brackets?



Thanks!

John
2002 Green Gen 1 SS Performer, 2015 22.5" One Touch, 2011 22.5" Original, 2022 Smoke Fire EX6 Pellet, 2018 Red Limited Edition 22.5", Stumps Gravity Feed Charcoal Smoker, Backwoods G2 Party Vertical Smoker

Mr.CPHo

  • WKC Mod
  • Posts: 3892
Re: Kettle Steel Handle Removal Process
« Reply #1 on: May 03, 2022, 05:54:09 AM »
I recall @Jules V. removes his bowl handles by drilling out the welds from the inside of the bowl and covering the holes with washers.  You may want to look back through his awesome mods.

michaelmilitello

  • WKC Performer
  • Posts: 3838
Re: Kettle Steel Handle Removal Process
« Reply #2 on: May 03, 2022, 10:37:14 AM »
I think a cutoff wheel could work provided it didn’t cause too much collateral damage to bowl in the process. 


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bthorn9435

  • WKC Brave
  • Posts: 317
Re: Kettle Steel Handle Removal Process
« Reply #3 on: May 07, 2022, 04:30:51 AM »
Cutoff wheel works but you have to be very precise to get it close enough. Problem is one slip and you have
scarred your bowl. Don't ask me how I know this though. The drill and washer route sound interesting will have
to check this out for my next project.
2013 18.5" Weber Smokey Mountain, 2007 Gen2 Performer w/Deep Ocean Blue Kettle Mod
68-70 Patent Pending 22.5 Daisy Wheel Red. 2021 Deep Ocean Blue Master Touch. 2013 22.5 Black One Touch Gold
2021 Ivory Smokey Joe

cubalz

  • Smokey Joe
  • Posts: 23
Re: Kettle Steel Handle Removal Process
« Reply #4 on: May 09, 2022, 10:44:48 AM »
I think I am going to use the Jules V method. Thanks for everyone's help!!!
2002 Green Gen 1 SS Performer, 2015 22.5" One Touch, 2011 22.5" Original, 2022 Smoke Fire EX6 Pellet, 2018 Red Limited Edition 22.5", Stumps Gravity Feed Charcoal Smoker, Backwoods G2 Party Vertical Smoker

dwnthehatch

  • WKC Ranger
  • Posts: 1703
Re: Kettle Steel Handle Removal Process
« Reply #5 on: May 10, 2022, 07:24:05 AM »
Unless the brackets cover where the handles were, I would just cut the protruding pieces off and leave the welded tabs there. Barely noticeable less potential damage to the bowl.

Evochuck

  • Smokey Joe
  • Posts: 27
Re: Kettle Steel Handle Removal Process
« Reply #6 on: May 13, 2022, 04:09:53 AM »
Thats how I did mine

andrewshrm

  • Smokey Joe
  • Posts: 50
Re: Kettle Steel Handle Removal Process
« Reply #7 on: June 06, 2022, 01:21:25 PM »
bthorn9435 is right... using a grinder that close to the bowl is scary.  But I was successful the only time I ever tried it.  Didn't have the patience for Dremel cut-off wheeling it.

bigjeffb

  • WKC Brave
  • Posts: 293
Re: Kettle Steel Handle Removal Process
« Reply #8 on: June 07, 2022, 02:52:25 PM »
I used a Dremel cut off wheel just two days ago for this very thing. Took me less than a minute for each side.
"I'm not a pit master, and I'm not a chef. I'm just a guy who manages not to burn food."