Each side of the upper frame had a small crack in the tube. I used a putty epoxy for them. No photo of the epoxy, but it wasn't pretty. I used too much.
The lid is finished....
The bowl is done. I patched 3 small holes with self tapping screws, washers and nuts. One patch is upper right of center, one is lower left of center. The third is behind lower right strap. It does not impede charcoal grate.
I used caliper paint, satin finish...
Upper frame, finished
Bowl, installed
Done!
I was a little over aggressive in shining up the ash catcher assembly
You can see one of the small holes I plugged with a screw on the left, I sanded and oiled all of the heat pox marks.
I used new star nuts to fix lower frame (pics are above in the thread). They nuts fit in, without bulging the tube outward....perfect fit. They take M6-1 bolt, either 45 mm or 50 mm will work. I put star nuts about 1/4 in depth into the tube.
My restored 14 year old SS Performer! It is much sturdier now than it has been in years, and all the rust on the frame and basket has been addressed. I hope to get a few more years out of this grill. I know it is not the greatest looking grill in the world, and it is not the best restoration job in the world, but it is mine and I am glad I did it. Thank you all who encouraged me and gave me advice. I am grateful.