Weber Kettle Club Forums

Grill Talk => Weber Grill Forum (Grills, Accessories) => Topic started by: Smokin Seymour on July 28, 2015, 04:13:15 PM

Title: Weber "Tall Boy" Conversion - Done!
Post by: Smokin Seymour on July 28, 2015, 04:13:15 PM
Been wanting a Weber kettle for a while.  Needed to add one to my cookin arsenal. 

Since I'm a bigger boy, the low height of the standard kettle had to be modified.  While I was at it, I added a few other items I thought I'd need while cooking on my new kettle.

Time to get it dirty!

(http://imagizer.imageshack.us/v2/640x480q90/905/2NE7Zv.jpg)

(http://imagizer.imageshack.us/v2/640x480q90/537/M5pgUn.jpg)

(http://imagizer.imageshack.us/v2/640x480q90/537/BKhGds.jpg)

(http://imagizer.imageshack.us/v2/640x480q90/911/aVG8cE.jpg)

(http://imagizer.imageshack.us/v2/640x480q90/537/0iCNsN.jpg)
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Winz on July 28, 2015, 04:30:07 PM
Seymour - Nice job!  Way to make it uniquely yours. 


Lots of mods going on there - that triangle / wheel assembly looks pretty involved and must have taken some serious planning.  The shelves are way cool as well.


The cupholder should be mandatory....


Winz
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Smokin Seymour on July 28, 2015, 04:45:03 PM
Thanks, I used 1" tubing for the legs and raised the overall height about 9".  I have a bad back and that leaning over was not going to work.  The bar buoys will be handy for the back pain, lolol.

The added weight of the legs and wheels make it pretty stable for anything I want to put on the shelves.
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Troy on July 28, 2015, 05:15:57 PM
Wow that is bitchin!!

Can we feature it in our gallery?
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Kgo on July 28, 2015, 05:17:50 PM
Great looking grill?  Where did u buy those grates from?
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Jeff on July 28, 2015, 05:39:28 PM
There are some really cool mods on that grill.  It has a really clean look to it.  I have to ask, I didn't see a locking mechanism on the front caster.  Is there one, and if not...does this grill want to roll around a lot?  I like the tables a lot.
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Smokin Seymour on July 28, 2015, 06:12:19 PM
Quote from: Troy on July 28, 2015, 05:15:57 PM
Wow that is bitchin!!

Can we feature it in our gallery?

Sure

Quote from: Kgo on July 28, 2015, 05:17:50 PM
Great looking grill?  Where did u buy those grates from?

The cast iron grate is made by Craycort.
http://www.cast-iron-grate.com/

Quote from: Jeff on July 28, 2015, 05:39:28 PM
There are some really cool mods on that grill.  It has a really clean look to it.  I have to ask, I didn't see a locking mechanism on the front caster.  Is there one, and if not...does this grill want to roll around a lot?  I like the tables a lot.

Yes, all the wheels are Harbor Freight. The front wheel does have a locking latch.  It does roll easy!
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Kgo on July 28, 2015, 06:15:16 PM
Bravo!
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Qreps on July 28, 2015, 07:09:57 PM
Wow she is seriously tricked out. Great work.
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: charred on July 28, 2015, 07:49:09 PM
Badass.
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: 1911Ron on July 28, 2015, 08:53:54 PM
That turned out great!
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: pbe gummi bear on July 28, 2015, 09:24:29 PM
Whoa, that's high quality work there!
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: austin87 on July 28, 2015, 11:12:29 PM
Really cool!
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Slicer021 on July 29, 2015, 02:50:36 AM
All I can say is WoW man. Very nice looking grill you have created there


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Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: mrbill on July 29, 2015, 03:50:00 AM
sweet grill
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Jack Fate on July 29, 2015, 05:50:32 AM
Really like that big caster wheel . Thing should cruze across a yard with ez
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: wyd on July 29, 2015, 06:20:59 AM
Wow that is awesome looking.  Nice job.
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: GregS on July 29, 2015, 07:00:20 AM
excellent work!  that looks incredible. 
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: jcnaz on July 29, 2015, 09:03:42 AM
Very sweet!
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: WNC on July 30, 2015, 05:08:07 AM
Craftsmanship looks incredible! Nice job
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Cochise on July 30, 2015, 12:45:42 PM
Well done good sir!
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: JDD on July 30, 2015, 06:41:56 PM
Very cool.

Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Matt_T on July 30, 2015, 06:59:36 PM
Home run - great work. This is the perfect case of seeing a need and creating the solution! Very well done.

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Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: tb80 on July 30, 2015, 07:55:26 PM
You have any tips for guys that may want to duplicate your work?  Imitation is the sincerest form of flattery and you created some thing that I would love to
Imitate.


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Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Smokin Seymour on July 30, 2015, 09:22:51 PM
Quote from: tb80 on July 30, 2015, 07:55:26 PM
You have any tips for guys that may want to duplicate your work?  Imitation is the sincerest form of flattery and you created some thing that I would love to
Imitate.


Sent from my iPhone using Tapatalk

If anybody would like any info on doing something similar, ask away or PM me.  The only issue I had to be very careful with is the leg posts that are welded to the bottom of the kettle. Must minimize stressing those out while fitting the new steel legs and frame.. Weak welds on those.
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Fishawn on August 01, 2015, 07:36:45 PM
Awesome work!
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: BBQ Jack on August 02, 2015, 01:13:45 PM

I really like the side tables
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Smokin Seymour on August 02, 2015, 01:33:35 PM
Quote from: BBQ Jack on August 02, 2015, 01:13:45 PM

I really like the side tables

Thanks!

Next to raising the height of the grill, the tables were next important to me. This grill will not be anywhere close to a place where I can set the trays(s) of meat,  condiments, etc.  So it had to have those side tables.  The weight of the new frame with the wheels provide enough stabilization so I can load those tables up pretty heavy if needed without it tipping over.
Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: bstarr3 on August 03, 2015, 11:35:03 AM
Quote from: Smokin Seymour on August 02, 2015, 01:33:35 PM
Quote from: BBQ Jack on August 02, 2015, 01:13:45 PM

I really like the side tables

Thanks!

Next to raising the height of the grill, the tables were next important to me. This grill will not be anywhere close to a place where I can set the trays(s) of meat,  condiments, etc.  So it had to have those side tables.  The weight of the new frame with the wheels provide enough stabilization so I can load those tables up pretty heavy if needed without it tipping over.
Did you weld this or assemble with bolts?

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Title: Re: Weber "Tall Boy" Conversion - Done!
Post by: Smokin Seymour on August 03, 2015, 02:33:49 PM
Did you weld this or assemble with bolts?

I took the lazy way out.  I welded everything.  I usually use a combination of welding and bolting so I can disassemble if needed.  Once I welded the, it makes it impossible to remove the kettle portion without having to cut the legs or cross frame.  Hope it lasts a long time.