Patent pending DEMO kettle

CatskillSmoker · April 03, 2020, 04:47:47 AM

Quote from: randy on April 03, 2020, 03:30:43 AM

Quote from: CatskillSmoker on April 02, 2020, 04:57:17 PM
Quote from: MadGasser on April 02, 2020, 04:12:13 PM
What year do you guys think it is?

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Appears to be a 70 as per the wheels. I could be wrong, I'm human.

You haven't cooked on that thing yet?

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No sir.

WNC · April 03, 2020, 05:22:52 AM

And I'm sure I'm not alone here, but I'd trade you just about anything in my collection for that
Get it

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MacEggs · April 03, 2020, 06:58:33 AM

Here is that @Hell Fire Grill thread that I mentioned earlier.

It's really quite remarkable what can be done to a kettle that is destined for the scrap pile.

http://weberkettleclub.com/forums/index.php?topic=29540.0

MadGasser · April 03, 2020, 12:28:29 PM

Here's some pictures. I spent my last day of sheltering in place cleaning it up. Thanks for all the info, guys.

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michaelmilitello · April 03, 2020, 02:52:03 PM

Looks grate!!! Awesome job. Please "demo" a cook for us.

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MadGasser · April 03, 2020, 02:54:56 PM

I got a question, guys, what are my options for replacing this wooden handle?

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michaelmilitello · April 03, 2020, 02:59:01 PM

Keep the original! Sand, stain, and varnish.

If not, grillhandle.com

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CatskillSmoker · April 03, 2020, 03:38:41 PM

Awesome job! RRR

MadGasser · April 04, 2020, 06:00:30 AM

How would I get it off? It looks like it's riveted on.

Quote from: michaelmilitello on April 03, 2020, 02:59:01 PM
Keep the original! Sand, stain, and varnish.

If not, grillhandle.com

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michaelmilitello · April 04, 2020, 06:30:08 AM

Quote from: MadGasser on April 04, 2020, 06:00:30 AM
How would I get it off? It looks like it's riveted on.
Quote from: michaelmilitello on April 03, 2020, 02:59:01 PM
Keep the original! Sand, stain, and varnish.

If not, grillhandle.com

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It's somewhat tedious but I've left it on. Wish I have picture to show how I did this. Basically, you need to make a mask for the lid to catch any drips. @kneab may have some. He does grate handle refinishing.

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MadGasser · April 04, 2020, 07:07:17 AM

Could you post a picture of a handle you've refinished?

Quote from: michaelmilitello on April 04, 2020, 06:30:08 AM
Quote from: MadGasser on April 04, 2020, 06:00:30 AM
How would I get it off? It looks like it's riveted on.
Quote from: michaelmilitello on April 03, 2020, 02:59:01 PM
Keep the original! Sand, stain, and varnish.

If not, grillhandle.com

Sent from my iPhone using Tapatalk

Sent from my Pixel 4 using Weber Kettle Club mobile app
It's somewhat tedious but I've left it on. Wish I have picture to show how I did this. Basically, you need to make a mask for the lid to catch any drips. @kneab may have some. He does grate handle refinishing.

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michaelmilitello · April 04, 2020, 07:09:50 AM

Minwax and tung oil. Make it your own. I don't like super shiny finishes.

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Kneab · April 04, 2020, 07:52:09 AM

I normally try to save the original. I start by masking of the porcelain to prevent damage. I sand the underside of the handle first. using 220 grit. When sanding the top side of the handle I begin with the angles on the ends of the handle. I wrap my sandpaper around a small block of scrap oak to help maintain a flat surface. I sand at the same angle and with the grain, then I move on to the sides where the top and bottom of the handle come together. Once that is done I work on the top of the handle again with the sandpaper wrapped around the block and keeping with the grain until the surface cleans up. I also run 3/0 or 4/0 steel wool keeping with the grain.
Depending on how light or dark the wood is I then choose what stain to use. I mask off the lid with several layers of paper being sure to overlap. You do not want stain soaking through, it will put stains on your weathered warrior. I will apply the stain and let it soak for a few minutes or hours. Wipe off the excess and decide whether to apply another coat. Sometimes I use a few different shades to get to the shade I want. After the staining process is finished I will allow the stain to dry for a few days wiping off any spots where the stain has pooled or sweated out on the surface.
I then use Minwax Hellmsman satin spray urethane. Before I spray it, I place the can in a bowl of hot water for 5-10 to make it thinner. I think the warmer thinner urethane lays a little bit smoother. When spraying the bottom of the handle I turn the lid upside down. Multiple thinner coats are better than a few thick coats. I will reapply a second coat in an hour or so. Let the urethane dry for about three days. Lightly buff the finish with 4/0 steel wool, blow handle and paper off with a compressor to remove dust and particles from the steel wool. Then apply another 2 coats. I usually repeat the process 3 times.

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Kneab · April 04, 2020, 08:10:46 AM

Here's a few more.
The first 2 are my Fleetwood. I cannot find any before pictures.

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MadGasser · April 04, 2020, 08:59:16 AM

Thanks for the info and pictures guys.

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Patent pending DEMO kettle