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Been Doing Some Fabricating (Pic Heavy)

Started by MacEggs, June 12, 2013, 12:21:02 PM

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MacEggs

I was inspired by a number of threads. The first one is from another forum (The Smoke Ring).
Hogsy's post in the 2nd thread regarding the chimney starter.
The third and fourth deal with charcoal baskets.

http://thesmokering.com/forum/viewtopic.php?t=17750

http://weberkettleclub.com/forums/weber-kettles-accessories/recommend-a-floor-mat-or-pad-please-i-damaged-3-or-4-deck-composite-boards/

http://weberkettleclub.com/forums/food-pr0n/wife-has-been-complaining/

http://weberkettleclub.com/forums/food-pr0n/pizza-and-california-tri-tip/new/?topicseen#new

I put my thinking cap on, and went to it planning it out. I fabricated some of it out of cardboard for use as a template.
Making a piece for the Weber chimney starter was a challenge, too. As it has that cone-shape of wires in it.

I am not an experienced welder. I took a course last year at a local college, so I learned some there.
But, I haven't done much since last summer. Thought, I got to give it a try. I have a POS flux-core wire welder. It does okay.  ???

The main reason that I did this, is because I want to start using lump more in the kettle.
So many small pieces. I usually only use lump in my 2 UDS's.

I'm not sure of the longevity of these pieces. Time will tell.

The first pic is of a Smokey Joe. The rest are for the 22.5" kettle.














































Q: How do you know something is bull$h!t?
A: When you are not allowed to question it.

Bman

THAT's thinking with your dip-stick, Jimmy!

(reference to bad, older radio commercial)
I've always had gas...  And now a bunch of kettles because of this place.  Thanks!

G$

If I could give you more than one "Thank You" I would.  Nice work.

Winz

Excellent work!  I love the fact that you thought to modified the chimney starter as well.
In an ongoing relationship with a kettle named Bisbee.

1buckie

Pretty dang neat & orderly there,Mark..... 8)

Got a lot of different items taken care of with a few short strokes....... 8)

If you happen to have pics of the baskets out of the cookers, that may be instructive to I & others......

i thought of doing a "ring" one kinda like that, but with two uprights, to then keep the charcoal off the wall of the kettle ( like we were talking about in the porcelain damage thread.....)
"If you want it fancy there is BBQ spray paint at home depot for that. "
    Covered, damper-controlled cooking.....IF YOU PLEASE !!!
           "But the ever versatile kettle reigned supreme"    

LightningBoldtz

I am not a collector, but I do have a small collection.
"You can have everything in life you want if you will just help enough other people get what they want"

Peaspurple

Nice work. I may try a couple of the myself.

Thanks
A Wonderful Family!!!

Chasing_smoke

Those are very clean Mac! Looks awesome!


"my kettle is more powerful it will do almost anything."
MH Copper mist, Daisy Wheel P, Homer Simpson OTG, Blue 18, Blue Mastertouch, SJS, Genesis Sliver B, Red 18 Bar-b-q-kettle Pat Pending, Copper performer

mike.stavlund

Great work, Mark!  Thanks for sharing the details.
One of the charcoal people.

Duke


Troy

Badass!  I love the chimney mod! !

Sent from my Galaxy Nexus using Tapatalk 2


sunsanvil

Quote from: 1buckie on June 12, 2013, 01:35:09 PM
Pretty dang neat & orderly there,Mark..... 8)

Understatement! :)

You've culminated in one thread all my wishes for my OTG as I too have a predilection for lump and am remiss to find so much go to waste in the ash pan.

What sort of mesh material is that you worked with?

Hogsy

VERY VERY IMPRESSIVE!!!
I love the the versatility and improvements that you can do with a kettle all it takes is an idea a bit of know how and some experimentation
Can you explain the set up with the third photo.....is that to setup a snake method type cook?
I'm only 2 or 3 kettles away from being that creepy guy down the street with all the Webers
                            WKC Collaborator
                        Viva La  Charcoal Revolution

colin.p

Thanks, that will give me something to work with and modify for my specific needs. I don't have access to welding equipment, but I would imagine using wire or nuts/bolts/washers would also work. Maybe a little crude looking, however, I don't expect my "butts" to be too concerned.

BTW, if I do use wire, what is the best material to use?
2009 Weber Spirit E310, 2013 22.5 OTG and a bunch of Weber stuff
I like my Weber's the same as my Ford's and Harley's, any colour, as long as it's black.

Hogsy

Any wire that's not galvanized should be sweet
I'm only 2 or 3 kettles away from being that creepy guy down the street with all the Webers
                            WKC Collaborator
                        Viva La  Charcoal Revolution