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Author Topic: drilling holes in broken leg sockets  (Read 2021 times)

crowderjd

  • WKC Ranger
  • Posts: 1681
drilling holes in broken leg sockets
« on: July 31, 2016, 07:20:26 PM »
Hello all,

I have a new kettle (pics forthcoming) that I'm restoring.  Two leg sockets are broken, and I planned on reattaching via screws which I've seen here on the site.  The problem is drilling the holes...I've tried my cordless drill with a metal drill bit, which I've used for drilling holes in an IMUSA pot in the past (WSM build), but it won't even start to drill a hole in the leg socket.  Any advice would be helpful.  Thanks!
Chasing the impossibles: Westerner, Custom, Meat Cut!

Uncle Al

  • WKC Brave
  • Posts: 453
Re: drilling holes in broken leg sockets
« Reply #1 on: July 31, 2016, 07:41:41 PM »
It is possible you have a dull bit.  Do you have any other bits you could try?

brewtownbeatdown

  • WKC Performer
  • Posts: 2385
Re: drilling holes in broken leg sockets
« Reply #2 on: July 31, 2016, 07:53:53 PM »
It is possible you have a dull bit.  Do you have any other bits you could try?
Definitely sounds like a dull bit. Also might wanna start with a 1/16" bit to drill a pilot hole. Go slow when using the final diameter bit, so you're less likely to chip porcelain. 


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Obviously looking for a Glen Blue (who isn’t?😂).

Looking for anything Happy Cooker, including any re-branded as Montgomery Ward.  I’ve amassed a nice collection, but I’m missing a few still.  Let me know if you can help a fella out🤞

Darko

  • WKC Performer
  • Posts: 4855
Re: drilling holes in broken leg sockets
« Reply #3 on: July 31, 2016, 07:58:50 PM »
I used self tapping metal screws on my blue. Worked like a charm.

varekai

  • WKC Ranger
  • Posts: 1932
Re: drilling holes in broken leg sockets
« Reply #4 on: July 31, 2016, 08:11:29 PM »
The one thing you DON'T want to do is run the drill full throttle, slow speed, steady pressure...and what brewtown said, start small and go bigger as needed.
CGA,GGA, jumbo joe, 3-18" kettles,22" blue,green,yellow and 2 reds, 1-22" lid mod for pizza, a genesis silver,2 Red SS Performers,2 26ers,1 red, 1 chief and a Ranch Kettle.

crowderjd

  • WKC Ranger
  • Posts: 1681
Re: drilling holes in broken leg sockets
« Reply #5 on: July 31, 2016, 08:32:37 PM »
Thanks all, I'll give it a shot tomorrow with some of your suggestions!
Chasing the impossibles: Westerner, Custom, Meat Cut!

Hetron

  • Smokey Joe
  • Posts: 69
Re: drilling holes in broken leg sockets
« Reply #6 on: August 01, 2016, 12:04:33 AM »
And put some oil on the bit to keep it cool.

Geezer

  • WKC Brave
  • Posts: 344
Re: drilling holes in broken leg sockets
« Reply #7 on: August 01, 2016, 03:17:58 AM »
Is the drill in reverse?

DirectDrive

  • WKC Ranger
  • Posts: 867
Re: drilling holes in broken leg sockets
« Reply #8 on: August 01, 2016, 04:38:57 AM »
Also many of the bits you see at the store have 118° tip angles.
I like the 135° tip for heavy duty work.
Chances are that the salesman will not know the difference.
You will have to "eyeball" them.

I just drilled through a kettle lid yesterday using a 3/32" 135° for pilot then switching to a Uni Bit  for a 1/4" hole.
Drill through some blue painter's tape to keep the pilot bit from slipping.


jeffrackmo

  • WKC Ranger
  • Posts: 1177
Re: drilling holes in broken leg sockets
« Reply #9 on: August 01, 2016, 05:06:03 AM »
What @Darko and @Verakai said.  I used an electric drill with a 1/4 titanium bit.  SLow slow slow... Then followed up with Self tapping screws.

Good Luck!!!
Lets just say I have acquired a few Kettles.  Big and small.   Vintage and New...  Some say I have a problem.  I find the Kettle, buy the Kettle, USE the Kettle...No problem...

Anglerman

  • Smokey Joe
  • Posts: 29
Re: drilling holes in broken leg sockets
« Reply #10 on: August 01, 2016, 05:21:59 AM »
I used a die grinder with a tiny carbide bit to just remove to porcelain then a regular bit will work just fine.

2014 Black OTG  -  2011 Black SJP

crowderjd

  • WKC Ranger
  • Posts: 1681
Re: drilling holes in broken leg sockets
« Reply #11 on: August 01, 2016, 06:12:00 AM »
Is the drill in reverse?

Last night laying in bed, I thought about that...how dumb am I if that was the case...I'll let you know later today.
Chasing the impossibles: Westerner, Custom, Meat Cut!

crowderjd

  • WKC Ranger
  • Posts: 1681
Re: drilling holes in broken leg sockets
« Reply #12 on: August 01, 2016, 07:08:24 AM »
OK...I did NOT have the drill in reverse, but the bit is very dull.
Chasing the impossibles: Westerner, Custom, Meat Cut!