Weber Kettle Club Forums

Grill Talk => Weber Grill Forum (Grills, Accessories) => Topic started by: Jammato on February 14, 2015, 10:23:29 AM

Title: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 10:23:29 AM
see these yet?

(https://farm8.staticflickr.com/7332/15907249924_0257062bca_n.jpg) (https://flic.kr/p/qeEPcJ) (https://flic.kr/p/qeEPcJ) (https://www.flickr.com/people/131043525@N05/)

click on pic for bigger size
Material and tool list in reply #8
more detailed pis start at replu #21

actually I made that
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 10:24:46 AM
(https://farm8.staticflickr.com/7420/16503808856_857c330a53_n.jpg) (https://flic.kr/p/r9okoy) (https://flic.kr/p/r9okoy) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 10:26:42 AM
Actually I made those, bought a pair of the baskets and chopped

(https://farm9.staticflickr.com/8655/16342381540_743dc981c4_n.jpg) (https://flic.kr/p/qU7YEY) (https://flic.kr/p/qU7YEY) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 10:27:59 AM
punched a few holes where needed and cleaned up all the sharp edges

(https://farm8.staticflickr.com/7393/16343563399_ef49f20ccd_n.jpg) (https://flic.kr/p/qUe2ZR) (https://flic.kr/p/qUe2ZR) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 10:29:26 AM
then drilled a few holes to bolt them back together

(https://farm8.staticflickr.com/7413/16528138171_f4e8b40345_n.jpg) (https://flic.kr/p/rbx2Dv) (https://flic.kr/p/rbx2Dv) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 10:30:55 AM
and ended up with a basket big enough for the minion method

(https://farm8.staticflickr.com/7420/16503808856_857c330a53_n.jpg) (https://flic.kr/p/r9okoy) (https://flic.kr/p/r9okoy)  (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Hogsy on February 14, 2015, 10:45:31 AM
That's a great idea Jammato!!! Let us know how it goes with the first cook
Have you got any pics of it in the kettle?
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: 1buckie on February 14, 2015, 10:48:09 AM
Now we're talkin' !!!


That's a basket that could do some damage !!!


Good Show!!!!

Is that 1st one an actual Weber product?
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 10:50:04 AM
If you want to make a set, look close at the angles of the bends of the donor set. I used a angle duplicator to get them right so they will sit flat. took me all of 30 minutes

tools, 2 vise grips, used to hold and reform metal if it bent
1 phillps head screw driver
1 pump pliers
1 tin snips
1 hammer, to help flatten stuff bent out of wack
a small file to clean up sharp edges
1 punch, 7/8 size to open bottom hole so they align
drill motor and 5/16th bit
I angle duplicator tool

additional supplies where

6 small bolts i got out of my collection on the work bench
6 nuts
6 lock washers
12 flat washers

I disassembled the baskets and fiddled with the things, did a few measurements and set them aside last night
this morning I decided to do it, I first cut one of the baskets, I did not cut the bottoms except to take off the point I created, using the angle finder I cleaned up the cut then put the other basket on it to draw out where to cut it, remember to leave materials to bend so yo have overlap
then I cleaned that one up and put them in position, I needed to trim up some more. then I clamped them together to bolt the bottoms together. then a bolt in the side, next I cut one tab off each side piece, opposite sides guys. I then had to bend the bends a bit more and I set the tabs in the bottom and lined up the pieces and clamped them together and drilled for the first hole. Once I had that bolted I realigned the two outer sides and drilled another hole, then bolted and did the third

Voila, I had a long basket as shown that I could do a minion in
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 10:51:51 AM
Quote from: 1buckie on February 14, 2015, 10:48:09 AM
Now we're talkin' !!!


That's a basket that could do some damage !!!


Good Show!!!!

Is that 1st one an actual Weber product?

No, I made that, I bought a set of baskets at Lowes yesterday to make these, been thinking of this all week
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: 1buckie on February 14, 2015, 10:53:42 AM
Gotcha....the first picture looked a little different, but I can see it now....ingenious !!!!
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 10:55:50 AM
Quote from: Hogsy on February 14, 2015, 10:45:31 AM
That's a great idea Jammato!!! Let us know how it goes with the first cook
Have you got any pics of it in the kettle?

I will be doing some ribs next weekend, will show those pics and report back then
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jason on February 14, 2015, 11:31:26 AM
Great idea there! I'm sure you will achieve a very long cook with that set-up.
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Sramsey on February 14, 2015, 01:51:07 PM
that is sweet! I saw a bunch of these at my local Walmart on clearance. The boxes are thin and get torn up, so anyone ineterested in doing this, i would check them out. i dont recall the price, but must of been like a $2 off.
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: WNC on February 14, 2015, 03:46:10 PM
Hey Jammato, those look awesome! Nice craftsmanship, I was wondering of you have thought about packing them with unlit up to the center and putting the the lit in the middle to minion out to the edges (if that makes sense). I'm sure you have your own great ideas, but that was the first thing I thought of. Can't wait to see the experiments
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 14, 2015, 04:07:24 PM
I will do a better build thread in a few days
Next week we are doing Kansas City Ribs. So I will report th first experiments
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: CharliefromLI on February 14, 2015, 06:38:24 PM
Very cool.
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: argentflame on February 14, 2015, 07:12:24 PM
That's a cool mod.
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Craig on February 15, 2015, 07:48:32 AM
Kickass mod and great tutorial. These would be especially great for doing pizza cooks!

Title: Re: new Weber Charcoal baskets, Minion Style
Post by: BBcue-Z on February 15, 2015, 08:02:57 AM
Great idea!!!
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: 5280Jeff on February 15, 2015, 08:06:41 AM
Great idea! Thanks for the tutorial
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 15, 2015, 11:24:16 AM
because of all the interest I added a few design notes and pics

when cutting the bottoms, clip the sharp point for safety, also note the top fold is cut back to help in fitting

and see where the bottom hole was enlarged, this is so the vents overlap

(https://farm9.staticflickr.com/8637/15921209933_0e886b7a38_n.jpg) (https://flic.kr/p/qfUn2x) (https://flic.kr/p/qfUn2x) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 15, 2015, 11:26:52 AM
notice the cut is not a 90 degree, the bottoms and sides are not 90 degrees, also see where I had to cut a bit more back near the bottom, this was for fitting purposes

(https://farm9.staticflickr.com/8648/16355128919_48afe2efc1_n.jpg) (https://flic.kr/p/qVfj2n) (https://flic.kr/p/qVfj2n) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 15, 2015, 11:29:30 AM
on the other bottom the bend is not on a 90 either as shown here, also you need to cut for clearance again once bent

(https://farm8.staticflickr.com/7387/15921192013_f5847e0a11_n.jpg) (https://flic.kr/p/qfUgGz) (https://flic.kr/p/qfUgGz) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 15, 2015, 11:31:05 AM
back side shows the angle of the bend  better

(https://farm9.staticflickr.com/8626/16515372726_a49dabc765_n.jpg) (https://flic.kr/p/rapAVC) (https://flic.kr/p/rapAVC) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 15, 2015, 11:32:43 AM
close up of the joint

(https://farm8.staticflickr.com/7293/16541380855_a28083f4e0_n.jpg) (https://flic.kr/p/rcGUeD) (https://flic.kr/p/rcGUeD) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 15, 2015, 11:34:45 AM
to make sure alignments were kept right, I clamped, drilled, bolted, then realigned and did the next, and so on

(https://farm8.staticflickr.com/7300/16515352026_05ca9947ba_n.jpg) (https://flic.kr/p/rapuLJ) (https://flic.kr/p/rapuLJ)  (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 15, 2015, 11:36:48 AM
on the back sides, one tab cut on one side of one piece and the opposite side of the other

(https://farm8.staticflickr.com/7445/16353885960_6a1c386719_n.jpg) (https://flic.kr/p/qV8Wx3) (https://flic.kr/p/qV8Wx3) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Jammato on February 15, 2015, 11:39:55 AM
put the back tabs in place and bend them so that the 3rd sections overlap, drill bolt realign drill bolt and do the third bolt
the thing kind of floats there like it does in the original setup, just a bit floppier.

(https://farm8.staticflickr.com/7447/16539629071_81c54f675d_n.jpg) (https://flic.kr/p/rcxVut) (https://flic.kr/p/rcxVut) (https://www.flickr.com/people/131043525@N05/)
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: order66 on February 20, 2015, 02:15:24 PM
My Home Depot has them for 7.99 I think Ill pick up a set to try this.
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Lemans on April 19, 2018, 04:12:11 AM
Great great idea!!! I have put two together to make a mock SnS but your way is cool
Title: Re: new Weber Charcoal baskets, Minion Style
Post by: Neil_VT00 on April 19, 2018, 05:01:53 AM
Nice work.  Seems like this would work great for pizza cooks too.