Weber Kettle Club Forums

Grill Talk => Weber Grill Forum (Grills, Accessories) => Topic started by: G on March 30, 2014, 07:32:55 AM

Title: Custom Bar B Que Kettle
Post by: G on March 30, 2014, 07:32:55 AM
Here's the story.......
Late last year, Harbormaster contacted me out of the blue and asked if I wanted an old grill that was given to him.  He provided the following photos.
(http://i1155.photobucket.com/albums/p542/brainbob/thumbscrewkettle001half.jpg)
(http://i1155.photobucket.com/albums/p542/brainbob/thumbscrewkettle004half.jpg)
(http://i1155.photobucket.com/albums/p542/brainbob/thumbscrewkettle006half.jpg)

We both knew this was an older grill but it looked just like the pics showed.....a pretty rough, faded old grill.  I said Id take it and would enjoy the challenge of trying to restore it for use.  After zooming in on one of the photos, I thought I spotted what could be a "swirl" finish (last photo).  I asked HM and he said it was present in a spot on the lid handle.  I figured it could be a small remnant of the old finish and thought it could be a 50s Custom 18 but didn't think much of it.  On Friday, the family and I headed west for a short trip and stopped by HMs place.  He had provided the key to the "Yacht Club" so I was able to pick it up.

When I saw the kettle and the swirl on the handle I got a little excited.  Realizing it was painted, I couldn't wait to see what was underneath.  We got home late on Friday night and I took  a piece of steel wool to see what might be underneath.  Under the dim light of a flashlight, I could see more yellow swirls.  This is what it looked like in the daylight. 
(http://i1155.photobucket.com/albums/p542/brainbob/IMG_4894.jpg)
(http://i1155.photobucket.com/albums/p542/brainbob/IMG_4891.jpg)

Later in the day, I worked on it some more.  I used mineral spirits, fine steel wool, and a lot of elbow grease.  The more I uncovered, the more I had to do, it was addicting.  The lid is clean and complete.
(http://i1155.photobucket.com/albums/p542/brainbob/IMG_4899.jpg)
(http://i1155.photobucket.com/albums/p542/brainbob/IMG_4902.jpg)
(http://i1155.photobucket.com/albums/p542/brainbob/IMG_4901.jpg)
(http://i1155.photobucket.com/albums/p542/brainbob/IMG_4900.jpg)

That's where I finished.  The bowl is another story.  There is a lot of rusty metal.  Whats left of the finish needs to be stripped and cleaned.  The leg sockets are rusted tight and the thumbscrews are welded with rust to the sockets.
(http://i1155.photobucket.com/albums/p542/brainbob/IMG_4898.jpg)
(http://i1155.photobucket.com/albums/p542/brainbob/IMG_4897.jpg)
(http://i1155.photobucket.com/albums/p542/brainbob/IMG_4896.jpg)

Right now, the sockets and thumbscrews are being bathed in PB Blaster with hopes that they will free up.  The weld holding the front leg to the bowl is rusted through and fairly loose.  Im also going to have to fabricate an old school ash pan.  My goal is to restore this as best I can using all the original parts.  More pics to come as this proceeds. 

One final note.....a special THANK YOU to Harbormaster for giving me the opportunity to uncover this buried treasure.  It is an amazing grill and he is one great guy. 
Title: Re: Custom Bar B Que Kettle
Post by: Peaspurple on March 30, 2014, 07:36:31 AM
That's a great story. From start to finish that lid looks like a completely different lid. congrats!!
Title: Re: Custom Bar B Que Kettle
Post by: 1buckie on March 30, 2014, 07:45:31 AM


 Amazing !!!

they are still out there, just hiding !!!!

Wondering if this originally had the triangular ash/ tool tray across the bottom....the hole in the front leg is the clue?

Also amazing is that the daisy wheels are all still there !!!!!
Title: Re: Custom Bar B Que Kettle
Post by: jcnaz on March 30, 2014, 07:47:51 AM
That lid is great!
I can't wait for the rest of the project.
Title: Re: Custom Bar B Que Kettle
Post by: Winz on March 30, 2014, 07:59:23 AM
Wow - what a great project.  Classic example of an amazing kettle that probably would have ended up in the landfill had it not been for Harbormaster and G.  Looking forward to future updates!

Winz


Sent from my iPad using Tapatalk
Title: Re: Custom Bar B Que Kettle
Post by: DirectDrive on March 30, 2014, 08:00:04 AM
Buried Treasure !

It'll need a Pirate's name......Black Beard, Calico Jack, Black Bart mebbe.
Title: Re: Custom Bar B Que Kettle
Post by: MartyG on March 30, 2014, 08:01:14 AM
Amazing to think of the guy (or girl) on the line, doing a Jackson Pollock on these customs. Speaking of him, this one was done in 1950. Makes you wonder if George was a fan?

(http://www.framedart.com/product-images/AWAAQAHQ-P35164.jpg)

Like the Westerner - a true handcrafted work of art grill. I'd be tempted to simply mount the lid on my living room wall. You're a lucky man G!
Title: Re: Custom Bar B Que Kettle
Post by: MacEggs on March 30, 2014, 08:09:41 AM
Great story!
You have done some fine work on that lid.  :D


The bowl is another story.

I had a feeling you were going to say this ...  :-\
Look forward to the progress pics. Another spring project, eh?!  :o :P ;)
Title: Re: Custom Bar B Que Kettle
Post by: G$ on March 30, 2014, 08:14:01 AM
What a fantastic and remarkable find you two!
Title: Re: Custom Bar B Que Kettle
Post by: OoPEZoO on March 30, 2014, 08:15:27 AM
That is awesome.
Title: Re: Custom Bar B Que Kettle
Post by: Heyjude on March 30, 2014, 08:17:10 AM
That's an amazing find! It seems to me that when George was at the helm, he traveled the world and used his insight to create all the grills that we cherish today.. Cmon, I wanna see the model that inspired his boobie grill, don't you?! Lol..
In any case, art or cooker, its a piece of the past and has a long life to go into the future.
As for those thumb screws, I saw where someone heated up the metal surrounding the threads and then hit it with some penetrating oil to help loosen the threads.. I definitely will give that a try in the future..
I'm sure you'll get lots of friendly advice on bringing this old girl back to life.
Isn't that why were all here? Enjoy!  8)
Title: Custom Bar B Que Kettle
Post by: Craig on March 30, 2014, 08:18:06 AM
This is a most awesome find! Well done Harbormaster and G! I can't wait to see the additional progress to the finish. I've been discussing doing the Jackson Pollack finish to my custom fifties 18 with Duke. I think the white paint would hold up, but I haven't braved it yet. I look forward to discussing triangle pan fabricating methods and ideas. IMO it's the hardest piece to get sized right. Well to me anyway..
Title: Re: Custom Bar B Que Kettle
Post by: tattooedant on March 30, 2014, 08:18:08 AM
Amazing to think of the guy (or girl) on the line, doing a Jackson Pollock on these customs. Speaking of him, this one was done in 1950. Makes you wonder if George was a fan?

(http://www.framedart.com/product-images/AWAAQAHQ-P35164.jpg)

Like the Westerner - a true handcrafted work of art grill. I'd be tempted to simply mount the lid on my living room wall. You're a lucky man G!

I was thinking the same thing! I guess that means that there would be no two of these alike. Each one different depending on the mood of the line person. Very cool.
Title: Re: Custom Bar B Que Kettle
Post by: tattooedant on March 30, 2014, 08:19:32 AM
This is a most awesome find! Well done Harbormaster and G! I can't wait to see the additional progress to the finish. I've been discussing doing this to my custom fifties 18 with Duke. I think the white paint would hold up, but I haven't braved it yet. I look forward to discussing triangle pan fabricating methods and ideas. IMO it's the hardest piece to get sized right. Well to me anyway..

Craig, you need to totally hook him up with a triangle pan.
Title: Re: Custom Bar B Que Kettle
Post by: harris92 on March 30, 2014, 08:51:36 AM
Very Nice!
Title: Re: Custom Bar B Que Kettle
Post by: 1buckie on March 30, 2014, 11:43:51 AM
Amazing to think of the guy (or girl) on the line, doing a Jackson Pollock on these customs. Speaking of him, this one was done in 1950. Makes you wonder if George was a fan?

(http://www.framedart.com/product-images/AWAAQAHQ-P35164.jpg)

Like the Westerner - a true handcrafted work of art grill. I'd be tempted to simply mount the lid on my living room wall. You're a lucky man G!




  Marty, EVERYBODY ( who was even the slightest bit hip) was a Jackson Pollock fan back then...... 8)
                 
                           .......the guy unwittingly "made" modern art happen in America............. 8)


 PS: I'm still thinking on how this could be done......what's needed is an extra high viscosity (very thick) high heat paint................
Title: Re: Custom Bar B Que Kettle
Post by: salad on March 30, 2014, 10:59:18 PM
Just getting that lid cleaned up is a win.  I think it's going to look really cool once cleaned up.  Is it me or are the angles of the leg sockets wider than modern kettles?   
Title: Re: Custom Bar B Que Kettle
Post by: G on March 31, 2014, 02:51:52 AM
I don't think they are supposed to be.  The front leg socket is rusted through and there was no ash triangle which probably allowed it to creep outwards giving it a wider stance.
Title: Re: Custom Bar B Que Kettle
Post by: Harbormaster on March 31, 2014, 05:42:31 AM
I've known about that grill for several years and decided it was time to save it. I didn't remember it being that rough though! Once I got it home I realized it was more than I was able/willing to tackle, and knowing of Stu's love affair with 18.5s, giving it to him was a no brainer.

You've done a great job so far Stu, and I'm excited to see what you do with the rest of it.

BTW, Stu, ever the gentleman, gifted me with a charcoal grate, cooking grate, and warming rack in exchange for the grill. Totally uncalled for but very much appreciated!

Maybe Stu will find a better condition bowl that needs a lid!
Title: Re: Custom Bar B Que Kettle
Post by: glrasmussen on March 31, 2014, 05:52:21 AM
Simply awesome!
Title: Re: Custom Bar B Que Kettle
Post by: Duke on March 31, 2014, 12:50:34 PM
Now that's a graill! I agree with Craig, the triangle pans have been a real challenge so far. On the front leg, I'm not sure if it's bent forward, I'm leaning more toward the front socket sits up a little higher and the leg is a little longer like a couple of the other fifties grills I have seen. I can't wait to see it finished.
Title: Re: Custom Bar B Que Kettle
Post by: OGlenn on March 31, 2014, 04:03:47 PM
Another great save of a classic. Nice work on the rescue and keep us posted on the restore!
Title: Re: Custom Bar B Que Kettle
Post by: Craig on July 09, 2014, 09:42:21 PM
BUMP...... The 22 Custom in Iowa got me thinking about this one.... any updates on this one Stu?  :D
Title: Re: Custom Bar B Que Kettle
Post by: Jeff on July 10, 2014, 02:57:26 AM
Yeah Stu...any updates?  This is such a rare grill.  I know it will look 100 times better when your done with it.  That lid is so awesome!

Perhaps you can post in the "Members Sales and Trades" that you're looking for an 18" 50's Custom bowl!  I'm sure a few of us have one laying around!  LOL
Title: Re: Custom Bar B Que Kettle
Post by: Jocool on July 10, 2014, 03:20:23 AM
That's brilliant.

The lid would make a great hanging piece on the wall.
Title: Re: Custom Bar B Que Kettle
Post by: MaxBobcat on July 10, 2014, 05:26:42 AM
I love the pictures in the first post!  Great cleanup so far Stu!

This must be a fun one to try to restore.