Shaping Sheet Metal into a Ranch Drip Tray

[bbqlvr]

If you let the 'modified' HD pan simply sit in the bowl would there be enough room under the pan for airflow?  If yes, then I think you are simply looking at finding a way to leak proof the modified pan. 

[jhagestad]

The more I think about it, if you're looking for a DIY project, then I would go with the modified aluminum water heater pan for $44 with some cutting and folding. This way, you get the satisfaction of having done it yourself and for only $44. I think by working with the aluminum, you'll be surprised at how nice it turns out.

[robert-r]

If you can weld mild steel, you can make a pan to your exact desire. This is a diffuser that I made for my 26er. You can do similar to make a pan for your ranch kettle:

http://weberkettleclub.com/forums/index.php?topic=41232.msg412833#msg412833

Go to the top of the thread to see a step by step method to make one.

[ReanimatedRobot]

@robert-r

That is a pretty awesome set up you have created.  If I had my choice I would certainly do something similar or modified to what you have created.  I would prefer to use stainless steel or aluminum if possible, but having welding equipment is the challenge.  I have my father-in-law who is a farmer and has some welding equipment but most of his stuff is set up for fixing regular steel for minor equipment repairs.  I asked him about SS and he really didn't seem thrilled as the metal can be harder to cut and he would need some different welding sticks and/or gas.  I haven't asked him about aluminum so it might be the next best thing assuming he isn't annoyed with me wanting him to do grilling projects. :p  In my defense he always asks me to do any tech or software project he needs. 

In an ideal world I would make several drip trays for my ranch that would be removable in pieces in order to accommodate different types of cooks.  Probably the best work I have seen for a Ranch drip tray has been from @Hogsy

http://weberkettleclub.com/forums/index.php?topic=25708.msg245616#msg245616

He has also done a pretty awesome charcoal basket for a ranch made out of a leftover 22.  I admit that I have a black performer kettle that I am currently eyeing for that project. 

http://weberkettleclub.com/forums/index.php?topic=26002.msg248738#msg248738

And if I am going to continue to brag for him, he had this roti monster made...

http://weberkettleclub.com/forums/index.php?topic=7234.msg131480#msg131480

Too bad he is half a world away, I could just borrow his stuff! 

[HoosierKettle]

I always run into the same problem of not having a welder handy or trying to find someone. Not anymore!  I'm making some upgrades to the shop


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